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Industrial production of amino acids
The significant advances made in our knowledge
of amino acid nutrition of animals are
undoubtedly due to supply of amino acids at
affordable prices. In the case of feed grade
lysine and methionine, the economics are largely
in favour of their routine use in animal feeds.
Four methods are used:-
1. Extraction from hydrolystates of plant or
animal protein.
2. Chemical synthesis
3. Fermentation
4. Enzymatic process
|
Amino acid |
Raw material |
Process |
Commercial Products |
|
Methionine |
Propylene, methyl
mercaptan, methane, ammonia |
Chemical synthesis |
DL-methionine, DL-methionine
sodium salt |
|
Hydrogen analogue of
methionine |
Acrolein, methyl
mercaptan, hydrogen cyanide |
Chemical synthesis |
DL-2-Hydroxy-4methyl
mercaptobutyric acid, liquid |
|
Lysine |
Molasses, sugar
starch products and their hydrolysates
N-source |
Fermentation |
L-lysine
monohydrochloride
L-lysine concentrate (liquid)
L-lysine monohydrochloride
L-lysine sulphate |
|
Threonine |
Molases, sugar,
starch products and their hydrolysates,
N-source |
Fermentation |
L-threonine |
|
Tryptophan |
Molasses, sugar,
starch products and their hydrolysates,
N-source |
Fermentation |
L-tryptophan |
Among
these methods, fermentation technology is now so
advanced that many amino acids destined for
commercial feed application are currently being
produced by this method only.
Methionine may be isolated from naturally
occurring sources, produced from genetically
engineered organisms, or entirely synthesized by
a wild number of processes. While methionine has
been produced by fermentation laboratory
conditions racemic mixtures of D-and L-methionine
(DL-Methionine) are usually produced entirely by
chemical methods (Araki and Ozeki, 1991).
Methionine can be produced from the reaction of
acrolein with methylmercaptan in the presence of
a catalyst (Fong et al, 1981). Another method
uses propylene, hydrogen sulfide, methane and
ammonia to make the intermediates acrolein,
methylthiol and hydro cyanic acid (DeGussa). The
Strecker synthesis can be used with OC- Methyl
thio propionaldehyde as the aldehyde (Fong et
al, 1981). A recently patented process reacts 3-
methyl mercaptopropionaldhyde, ammonia, hydrogen
cyanide, and carbon dioxide in the presence of
water in three reaction steps (Geiger et al.,
1998). |
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